Batching Plant/RMC Plant(Ready Mix Concrete) – Requirements, License, Plant & Machinery, Investment, Profit, Use & Market Size | SkillsAndTech

Ready-mix concrete (RMC) is a ready-to-use material, with predetermined mixture of cement, sand, aggregates and water. RMC is a type of concrete manufactured in a factory according to a set recipe or as per specifications of the customer, at a centrally located batching plant. It is delivered to a worksite, often in truck mixers capable of mixing the ingredients of the concrete or just before delivery of the batch. This results in a precise mixture, allowing specialty concrete mixtures to be developed and implemented on construction sites. The second option available is to mix the concrete at the batching plant and deliver the mixed concrete to the site in an agitator truck, which keeps the mixed concrete in correct form.

RMC (Ready Mix Concrete) is concrete that is manufactured in a batch Plant, where converts raw materials into a value added commodity.

Advantages of Ready Mixed Concrete(RMC Plant)

1. Better quality concrete is produced.
2. Elimination of storage space for basic materials at site.
3. Elimination of Procurement / Hiring of plant and machinery
4. Reduction in cement consumption by 10 – 12 % due to better handling and proper mixing. Further reduction is possible if mineral admixtures or cementitious materials are used.
5. Versatility in uses and methods of placing: The mix design of the concrete can be tailor made to suit the placing methods of the contractor.
6. Wastage of basic materials is avoided.
7. Labour associated with production of concrete is eliminated.
8. High speed of construction- Speed of construction can be very fast in case RMC is used.
9. Timely deliveries in large as well as small pours.
10. Reduced noise and air pollution at site; less consumption of petrol and diesel and less time loss to business.
11. Organization at site is more streamlined.
12. Durable & Affordable
13. No storage space required either for raw materials or for the Mix.
14. Lower labour and supervisory cost.
15. No wastage at site
16. Environment friendly
17. Availability of concrete of any grade.

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Disadvantages of  RMC Plant

1. Need huge initial investment.
2. Not affordable for small projects (small quantity of concrete)
3. Needs effective transportation system from RMC to site.
4. Traffic jam or failure of vehicle creates problem if proper dose of retarder is not given.
5. Labours should be ready on site to cast the concrete in position to vibrate it and compact it.

Uses of Ready Mixed Concrete(RMC Plant)

• It is used in the construction of bridge, dam etc.
• It is used in the construction overhead roads, pools, multi-storied building etc.
• It can be directly used at the construction site.
• It help greater element of automation and precision concrete mixing.
• A much higher quality and more constituent uniformity and increase standardization and speed which is done ten times  faster as compared to site mixed concrete.

Market Growth of RMC Plant

The global ready-mix concrete market is expected to reach USD 954.7 billion by 2024. An increasing number of infrastructure projects including roads, bridges, dams coupled with rapid airport expansion works in emerging countries will fuel growth over the next eight years. Furthermore, rising government spending on power plants, manufacturing facilities,
construction infrastructure along with the growing population will augment industry expansion over the upcoming years.

The growing number of infrastructure projects, including bridges, roads, dams, and airport expansion works, especially
in developing nations is fueling the demand for ready-mix concrete. The global ready-mix concrete market is thus expected to witness high growth in the coming years. Some of the other reasons behind the growth of the market are high government spending on construction, manufacturing, and power plants, the growing population, and the trend of urbanization.

Ready Mixed Concrete(RMC Plant) Type

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1. Compact Batching Plant.
2. Mobile Batching Plant.
3. Horizontal/Stationary Batching Plant.

Capacity of Plant:

The capacity of : 20 m3 /hr to 120 m3/hr

Price Start From 20 Lac

Requirements

• Area required 15000 Sqft.

1. Plant setup area
2. Material Storage area
3. Transport movement area
4. Plant office area

• Loader
• Transit Mixture
• Proper Investment approx. 50 lac – 80 lac
• Power Requirement 30 HP – 81 HP (22 KW-60KW)

Raw material: Major materials used are as follows

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• Aggregator (As per specified size)
  • Coarse
  • Fines
• Cement
• Admixtures
• Sand
• Water
• Packing material (20 kg, 50 kg bags, etc.)

List of Machinery used in RMC Plant

1. Inline bins storage, Air Compressor, Cement filling compressor
2. Skip bucket (skip hoist)
3. Cement & Fly ash Silos
4. Screw Conveyor
5. Weighing system
6. Controllers (Controller House)
7. Aggregate hoper
8. Aggregate Weighing system
9. Pan Mixer
10. Transit Mixer (2 Nos.)
11. DG Set

Where to buy RMC Plant Machine in India ?

If you want to buy RMC Plant Machine online then you can visit https://dir.indiamart.com/  to buy your favorite or required  RMC Plant machine. However, you can also purchase from foreign country. And let me clear you one thing that you can also buy these machine offline. So, I’ll advice you that first compare the price of online and offline then purchase the machine.

Manufacturing Process

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The raw materials are procured and are thoroughly tested for their quality and physical properties. The required raw
materials are stored in Silos in required quantity. Lime stone is put into the crusher where the material is crushed. Aggregates are transferred to crusher where crushing activity takes place and are crushed in required size. The material is then transferred to Compressed Air mixer in which the required material is mixed. The final product or mixture is then transferred to Silo for storing purpose. Finally the mixture that is ready for sale is packed in 25 kg or 50 kg bags as per market and consumer preference.

Area

The industrial setup requires space for Inventory, workshop or manufacturing area, space for power supply utilities and auxiliary like Generator setup. Also some of the area of building is required for office staff facilities, documentation, office furniture, etc. Thus, the approximate total area required for complete industrial setup is 1500 to 2000 Sq ft. Civil work cost will be around 5 Lac Rs.(Approx).

Manpower Requirement

There are requirement of skilled machine operators to run the machine set. Experience quality engineers are required for desired quality control. Some helpers are also required to transfer the material from one work station to other. Office staffs are required to maintain the documentation. The approximate manpower required is 11 including 1 Supervisor, 3 Plant operator and 2 unskilled worker , 1 Helper, 1 Security guard. 3 Skilled worker including Accountant, Manager and Sales person.

Manpower Required:	Number	Salary
Plant Supervisor/Manager	1	22,000/-
Plant Operator	1	18000/-
Accountant	1	12,000/-
Helper	1	32,000/-
Driver (Transit Mixer)	1	12,000/-
Loader Driver	1	12,000/-
Total Manpower	9	Rs 1, 08,000

 License

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1. Udhyam Registration
2. Factory License
3. GST Registration
4. NOC (State Pollution Control Board)
5. Environment Clearance
6. EPF/ESIC Registration (If 11 employee cross then required)
7. Electricity Permission
8. Brand Registration (If required)

Documents Required for Loan

1. Personal Documents like Aadhar Card, Pan Card, Address proof etc.
2. ITR of Last 3 years or Audit Report with CA
3. Bank Statement of last 1 year
4. Business Registration
5. Detail Project Report.

 Total Investment for RMC Plants Setup

1. Land (Lease / Rent) Deposit: 5 Lac
2. Civil work like Generator setup, Office building, Rest shelter & office furniture etc : 5 Lac
3. Plant & Machinery(60m3/hr): 35 Lac (Approx.)
4. Stock of Raw material: 10 Lac (Approx.)
5. Transit mixture: 20 Lac-25 Lac
6. License fee: 1,00,000/-
7. First month Manpower Salary : 1,10,000/-

Total Investment required setup RMC Plant: 75 Lac (Approx.)

Price: (Charges to the clients):-

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Grade	Rate/m3
M 7.5	2600 Rs/m3
M 10	2900 Rs/m3
M 15	3500 Rs/m3
M 20	4000 Rs/m3
M 25	4300 Rs/m3
M 30	5000 Rs/m3

It is very useful in cities where demand of concrete is very high and construction sites are in congested areas where mixing on site is not possible. It is suitable for projects like Dam, Roads, Bridges, commercial complex, Malls and all types of mass construction where time limit plays a vital role and where demand is huge.

F.A.Q(Frequently Asked Question)

Q. What is Ready Mix Concrete Manufacturing industry ?

Ans: Ready-mix concrete (RMC) is a type of concrete which is manufactured in a cement factory, or specifically known as the
batching plant.

Q. Machine Required for RMC Plant.

Ans: There are list of machine which is required for the RMC Plant which is given below:

• Inline bins storage, Air Compressor, Cement filling compressor
• Skip bucket (skip hoist)
• Cement & Fly ash Silos
• Screw Conveyor
• Weighing system
• Controllers (Controller House)
• Aggregate hoper
• Aggregate Weighing system
• Pan Mixer
• Transit Mixer (2 Nos.)
• DG Set

Q. How much area required for the RMC Plant ?

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Ans: The industrial setup requires space for Inventory, workshop or manufacturing area, space for power supply utilities and auxiliary like Generator setup. Also some of the area of building is required for office staff facilities, documentation, office furniture, etc. Thus, the approximate total area required for complete industrial setup is 1500 Sq ft to 2000 Sq ft. Civil work cost will be around 5 Lac Rs.(Approx).

Q. How has the Ready Mix Concrete industry performed so far and how will it perform in the coming years ?

Ans: The global ready-mix concrete market is expected to reach USD 954.7 billion by 2024. An increasing number of infrastructure projects including roads, bridges, dams coupled with rapid airport expansion works in emerging countries will fuel growth over the next eight years.

Q. What is the Project Feasibility of Ready Mix Concrete Manufacturing Plant ?

Ans:  The growing number of infrastructure projects, including bridges, roads, dams, and airport expansion works, especially in developing nations is fueling the demand for ready-mix concrete. The global ready-mix concrete market is thus expected to witness high growth in the coming years.

Q. What are the requirements of RMC ?

Ans: Requirements:

• Area required 15000 Sqft.

1. Plant setup area
2. Material Storage area
3. Transport movement area
4. Plant office area

• Loader
• Transit Mixture
• Proper Investment approx. 50 lac – 80 lac
• Power Requirement 30 HP – 81 HP (22 KW-60KW)