LED Light Manufacturing Business How To Start, Cost, Raw Material, Profit, Plan, Idea | SkillsAndTech

Are you looking for an LED lighting company? Here you get the detailed LED production business plan.

LED stands for Light Emitting Diode. It is a kind of semiconductor. When the current flowing through this semiconductor emits light, LED is becoming more and more popular. LED daytime running lights are available in a variety of colors, ranging from 2700k to 6500k. The maximum lumen output of the

LED lamp is 110 lumens per watt, so compared with compact fluorescent lamps, traditional lamps and bulbs, LED lamps consume less power and provide brighter light. 50,000 to 80,000 working hours.

LED products are in high demand in the domestic and foreign markets. Anyone can start LED light business individually or collectively. LED light production is a business with low capital investment and high profits.

Potential LED lamp business

Benefits of using LED lights; LED lights consume about 0.6W of electricity, producing bright output light; the maintenance cost of LED lights is about one-tenth of the cost of traditional light bulbs

Low power consumption and high output energy saving; LED lights save energy as much as other light sources 50%

LED lights have a longer service life than traditional lights; in addition, the price of LED lights is lower than CFL and tube , so people turn to LED lights solar energy. LED lights are one of the best combinations that can minimize energy consumption today. LED lights with high-efficiency light sources and green energy will increase by 25% every year, reaching 25 billion by 2022; therefore, the production of LED lights provides Huge business opportunity.

Registration and license of LED lamp business

The LED light business requires specific permits and registrations with government agencies, and the documents depend on the type of LED light you are processing or manufacturing.

• Company registration: You can start a small and medium enterprise privately or in partnership. …

If you start the business as a sole proprietorship, you must register your business as the owner.

For a partnership to work, you must be a limited liability company (LLP) or Pvt. Limited company. At the Registry of Commerce (ROC).

 The energy efficiency certification office is a factory that produces LED lights in the power supply industry, so you need to apply for the energy efficiency office certification

•  GST registration: apply for a GST number, that is. After the rules apply GST, all business owners are mandatory.
•  Business license: Obtain a lease permit from the local authority
•  Environmental pollution certificate: The LED lamp industry handles some hazardous materials that cause environmental pollution, so it needs to obtain NOC
• MSME / SSI registration : Register Udyog aadhar and MSME so that you can take advantage of government services and benefits
•  Trademark: Protect your company’s brand through personal data.
• IEC code: The export of LED lights needs to apply for the IEC code.

Space requirements for LED business (location)

See Also:

Mineral Water Plant Business

Chocolate Making Business

Artificial Flower Making Business

Location plays an important role in the entire manufacturing process.

It is recommended to start the LED light business in an industrial area, because the manufacturing process requires a certain amount of space to produce LED lights.

When choosing a location, please make sure it is available and must be delivered to the raw material supply by transportation.

The area also includes warehouses, packaging units and office space; 500 square meters of LED light production can be started

It is recommended to divide the area into three compartments, one for the processing unit (280 square meters), and the second for the storage area ( 93 square meters), where you can store the materials and components of the raw material of LED bulb. The last compartment is used to install and test (185 square feet)

LED bulbs. In addition, please make sure that the location of your LED lamp manufacturing plant complies with regulations that mention the legal requirements of the energy industry.

 Raw materials for LED lamp production

Raw material required LED light manufacturing (for the 10W LED-based system)

• Connecting wire
• Heat-sink devices
• LED chips
• Metallic cap holder
• Miscellaneous parts
• Packaging material
• Plastic body
• Rectifier circuit with filter
• Reflector plastic glass
• Soldering flux

Equipment for LED lamp production

The manufacturing process of LED lights is complicated, and you need to master the basic knowledge and skills required for the operation of the production unit before starting the installation.

There are certain equipment to make LED lights, and you need to choose the equipment in the production department according to the specific type of LED you want to make.

List of machine required for LED light manufacturing

• Candlelight assembly machine for LED
• High speed LED mounting machine
• LED chip SMD mounting machine
• LED lights assembly machine
• LED PCB assembly machine
• LED tube light assembly machine

Apart from the heavy working machinery, you need some minor equipment for LED manufacturing

• Continuity tester
• Digital multi-meter
• LCR meter
• Lux meter
• Oscilloscope
• Packaging machine
• Sealing machine
• Small drilling machine
• Soldering machine

Depending on the specific LED type, you should get innovative assembly technology. This is largely the government. In particular, the compilation of innovative technologies can be attributed to the cost of the association. Nevertheless, it is wise to obtain innovative technologies from trusted sources.

LED bulb manufacturing process

Step 1

1.wafer production 

First, make wafers, GaAs, GaP and other composite materials, which are determined by the color of the light-emitting LED.

Forms crystalline semiconductors in high temperature and high pressure chambers.

Gallium, arsenic and/or phosphorous are cleaned and mixed in a high temperature and high pressure chamber.

2. Liquid encapsulation:

The components are liquefied and compressed, and then forced to dissolve. To prevent them from entering the chamber, they are coated with a layer of boron oxide to isolate them. This process is called a liquid capsule.
After
elements are thoroughly mixed and form a homogeneous solution. Dip the rod in the solution and slowly remove it from the chamber. As the solution moves away, it cools and forms a long crystal ingot of GaAs, GaP, or GaAsP.

3. Polishing wafers:

See Also:

Ginger Garlic Paste Making Business

CNC Machine Making Business

Jute Bag Making Business

cutting the beads into thin wafers of semiconductors (approximately 10 mils).

Polish the wafer until its surface is smooth, so that the wafer can quickly pick up other semiconductor layers on the surface.

4. Printing plate cleaning:

The produced printing plates are thoroughly chemically and ultrasonically cleaned with various solvents; this process can remove organic materials that may accumulate on the polished surface of the wafer.

This cleaning process will produce better LEDs.

Step 2 Add epitaxial layer

5. Make a semiconductor crystal layer on a clean, polished wafer surface. This process is called liquid phase epitaxy (LPE).

In this process, a semiconductor layer with the same crystal orientation is deposited on the wafer. The layered plate is located on the graphite plate and pushes the channel into the molten liquid.

Adds various dopants to the melt to produce layers of materials with different electron densities. The deposition has become the crystal structure of the wafer.

Liquid phase epitaxy (LPE) can form a uniform material layer several microns thick.

6. After adding multiple layers, additional dopants must be added to change the characteristics of the diode in terms of efficiency and color.

After additional alloying, the plate is placed in the high pressure furnace again under a gas atmosphere containing alloy additives such as nitrogen or zinc ammonium; nitrogen is added to the top layer of the diode to make it light yellow or green.

Add metal contacts

7. Insert metal contacts: Insert the metal contacts into the board.

The contact pattern depends on the design stage and the combination of diodes (alone or in combination).

The contact pattern is replicated in photoresist. It is a photosensitive compound that is scattered on the surface of the printing plate. The photoresist will harden under the pants at a low temperature of about 100°C.

The pattern is copied to the photoresist by layering the pattern on the board and exposing the photoresist to ultraviolet light.

The exposed area of ​​the photoresist protective layer is washed with a developer, and the unexposed area is covered with a semiconductor layer.

8. The contact metal evaporates in a further high-temperature sealed chamber and fills the open area.

The contact metal adheres to the exposed area of ​​the wafer. The photoresist can be rinsed off with acetone. This leaves only metal contacts. On the semiconductor wafer.

According to the final LED installation plan, add a layer of metal on the back of the panel.

The deposited metal undergoes an annealing process in which the plate is heated in an oven in an inert atmosphere of hydrogen or nitrogen for several hours; in this process, the bond between the metal and the semiconductor becomes stronger.

9. A similar pattern is repeated up to 6000 times on a 2-inch board made in this way; this gives an idea of ​​the oscillation of the finished diode.

The diode is cut or sawed, and each segment cut from the board is called a mold. This is a complicated process with many defects.

Splitting or cutting results in the total number of available LEDs being less than 6,000, which is one of the main difficulties that limit the cost of manufacturing semiconductor devices.

Step 3 Assembly and packaging

10. A single stamp is assembled approximately in the packaging; it is mounted on two 2-inch cables.
The back of the
board is coated with lead metal to make electrical contact with the wires on which it rests. A thin gold wire is soldered to the other lead, and the material is glued to the contacts of the chip surface pattern.

Using wire bonding, the edge of the lead is pressed against the contact metal with a thin needle. Gold is very brittle and can be bent and adhered to similar metal surfaces.

11. Finally, seal the entire assembly with plastic, hook the wires and the mold into a shape corresponding to t.

Where can LED be sold

Retail Market

You can go to the local electronics store to sell your LED lights.

Wholesale Market

You can sell your LED lights on the wholesale market in your city.

Online marketplace

B2B website:

Register your company as

• Alibaba
• Indiamart
• Tradeindia
• Exportersindia

etc. where you can sell your product on bulk orders.

See Also:

Paper Bag Making Business

Grapes Wine Making Business

Hilton Franchise

B2C Websites:

Register your business on B2C websites like

• Amazon
• Flipkart
• Snapdeal
• Bigbasket

etc. where you can sell your product directly to the customer.

Export market

You can export your LED lights to other countries; you only need to export the IEC code, and of course, there is a good marketing network.

Brand and uniqueness

You can use traditional advertising strategies and online advertising strategies to promote your products.

Distribution and retail networks are the best advertising options for this type of business. You can also consider selling B2B and industrial products Lightbulb

to join the local energy industry association. Protector Fee is a good place to promote your LED bulb brand.

Create your own website; you can blog on your website to connect with customers.

You can sell your products on social media.

How To Start LED Light Manufacturing Business | SkillsAndTech